Fortified Rice Extrusion

Artificial Rice Production Line

An extrusion line for producing reconstituted or fortified rice grains from rice flour, broken-rice flour and other approved formula ingredients. The process combines blending, controlled extrusion, rice-grain shaping, drying and cooling.

Reference output100-300 kg/h
Main platformsZK-70, ZK-75
Main processControlled extrusion and rice-grain shaping
ApplicationsReconstituted and fortified rice products

Models And Reference Capacity

The extruder establishes the main output range. Drying, coating, milling, cooling and packing equipment must be sized around the same product load.

ZEKO configurationReference output
ZK-70Approx. 100 kg/h
ZK-75Approx. 300 kg/h

Reference output varies with flour preparation, added nutrients or other ingredients, target grain size, drying conditions and final moisture. The buyer is responsible for validating the nutritional formula and local food requirements.

Products This Line Can Support

Finished-product requirements guide the formula discussion, die tooling, process stages and downstream configuration.

Reconstituted rice grains
Fortified rice kernels
Multi-grain rice products
Rice-shaped cereal ingredients

Production Process

A practical process flow for project discussion. Individual stages are adjusted according to formula, product quality and factory utilities.

Step 1Raw material preparation
Step 2Premix and flour blending
Step 3Moisture conditioning
Step 4Twin-screw extrusion
Step 5Rice-grain shaping and cutting
Step 6Controlled drying
Step 7Cooling and screening
Step 8Packing preparation

Equipment Scope And Configuration

A useful quotation separates the required process from optional automation and packing equipment.

ZEKO artificial rice production line with mixer, extruder, dryer and cooling conveyor

Typical Equipment Scope

  • Powder mixer and dosing equipment
  • Screw conveyor or feeder
  • ZK twin-screw extruder
  • Rice-grain shaping die and cutter
  • Multi-layer drying oven
  • Cooling, screening and packing connection

Important Project Decisions

  • Flour particle size and premix uniformity affect extrusion stability and grain consistency.
  • Die design and cutter settings determine rice-grain length and shape.
  • Drying must control cracking, deformation and final storage moisture.
  • Nutrient additions and claims must be validated by the buyer for the destination market.

Information Needed For Quotation

Send these details so ZEKO can select the process, output platform, utilities and workshop layout without relying on a generic equipment list.

  • Target rice-grain photos and dimensions
  • Main flour ingredients and approved premix information
  • Required hourly capacity
  • Initial and target final moisture
  • Voltage, heat source and workshop size

Technical Planning Resources

Use these buyer-focused guides to compare capacity, equipment boundaries, factory requirements and acceptance conditions before requesting a proposal.

Artificial Rice Production Line FAQ

Practical answers about products, capacity and line configuration.

What is artificial or fortified rice?

It is a rice-shaped product formed by extrusion from prepared flour and an approved formula. The final composition and nutritional claims depend on the buyer formula.

Which ZEKO configurations are available?

The reference equipment schedule lists ZK-70 at approximately 100 kg/h and ZK-75 at approximately 300 kg/h.

Can grain shape and size be adjusted?

Yes. Die geometry and cutter settings are selected around the target rice-grain length, thickness and appearance.

Which ingredients can be used?

Rice flour and broken-rice flour are common bases. Other grains or approved premix ingredients can be evaluated after the buyer provides the formula categories.

What information is required for line selection?

Provide the ingredients, target grain size, output, moisture requirement, voltage, heat source and workshop dimensions.

Related Production Lines

Compare other production routes based on your intended product, process and capacity.

Discuss Your Product With ZEKO

Send the target product, ingredients, hourly output, voltage and workshop dimensions. We will match the process and equipment configuration to the project.

Start a Project Brief